The manufacturing industry is renowned for its relentless demands and challenges. To meet the ever-growing demand for products, manufacturing plants must operate non-stop throughout the year. However, industrial corrosion poses a significant threat to production efficiency in these plants. Corrosion costs U.S. businesses over $100 billion annually. Failure to address this issue properly can result in extensive downtime and expenses that may jeopardize most financially stable companies.
The detrimental effects of corrosion on equipment and structures can lead to unexpected maintenance costs, shortened equipment lifespans, and substantial repair bills capable of bankrupting organizations lacking adequate safeguards. To mitigate these risks, it is crucial to invest in high-quality industrial corrosion protection products. Our company proudly offers the world’s finest range of such products.
Understanding Industrial Corrosion
Industrial corrosion happens when chemicals react with metals, causing the materials to break down. It’s like a deterioration process that affects the metal itself. You can find corrosion in different industries, but it’s especially common in ones that use chemicals, need tough and durable equipment, and want to keep maintenance costs down. There are two primary types of corrosion:
- Inter-metal Corrosion: This type occurs when different metals come into contact and chemically react with each other.
- Corrosion within the Metal: This type arises when a metallic structure is not adequately maintained, leading to the buildup of water and chemicals on the metal’s surface.
The Importance of Industrial Corrosion Protection
Industrial corrosion can affect any metal, but it is particularly common in industries that store large quantities of chemicals and use diverse metals in their manufacturing processes. Implementing industrial corrosion protection products can help prevent costly repairs, reduce the risk of major accidents, and extend the lifespan of equipment. Consider the following reasons why industrial corrosion protection is vital:
- Corrosion can cause expensive repairs: Corrosion often remains hidden until it has caused considerable damage. By the time it becomes visible, substantial harm may have already occurred, leading to costly repairs.
- Corrosion can lead to major accidents: When corrosion affects operating machinery or equipment, the consequences can be disastrous. For instance, a corroded valve could result in hazardous leaks, while a corroded pipe may rupture, causing extensive damage to properties.
- Corrosion can shorten equipment lifespan: Once corrosion has caused substantial damage to equipment, repair or replacement becomes the only viable option. This can translate into significant expenses, particularly when it comes to manufacturing equipment.
- Corrosion can be prevented with industrial corrosion protection products: There are numerous effective methods to protect metal structures and minimize the likelihood of corrosion. Industrial corrosion protection products act as barriers between metals and the corrosive chemicals they come into contact with.
By prioritizing industrial corrosion protection, businesses can safeguard their valuable assets, reduce expenses, and ensure the longevity of their equipment. It is crucial to select corrosion protection products that not only meet the necessary regulatory standards but also prioritize the safety of employees and the environment.
The Nox-Rust series is the best industrial corrosion protection products
Daubert Europe’s line of Nox-Rust products is a non-toxic industrial corrosion protection product used to protect and treat metal surfaces. It is applied as a liquid and will dry to create a layer on top of the metal. This layer acts as a shield and prevents corrosive chemicals from attacking the metal inside.
Nox-Rust Series of Industrial Corrosion Protection Products
The Nox-Rust line comes in different formulations catered to your specific needs, whether for transit coatings or outdoor solutions:
Nox-Rust 3100: Amber oil dries as a firm, waxy film that can be handled after 3–6 hours. Coating sets up in 12–24 hours.
Nox-Rust 5100: Outdoor corrosion protection. Dries as a black, dry, firm film. Remove with solvent/alkaline cleaner. Conforms to Mil-PRF-16173E, Grade 1, Class 1.
Nox-Rust 5200: Apply on exposed metals and unpainted metal parts. The brown, grease-like film dries as a semi-film coating in 12-24 hours. Protection lasts 3-6 months on equipment stored outdoors, up to 5 years if stored indoors. Remove with solvent/alkaline cleaner or an emulsion cleaner.
Nox-Rust 5300: Brown, oily film displaces water and saline solutions to keep corrosion from forming on metal surfaces inside closed systems. Completely miscible with lubricating oils.
Nox-Rust 8500: Exterior barrier coating. Hard acrylic emulsion film. Water-based, clear. Dries as a tack-free exterior coating, will not pick up dust or dirt. Non-staining. It may be removed with soap and water for up to one hour after applying.
Nox-Rust 9900: Environmentally safe water-based coating with corrosion protection. Low VOC with no solvents, petroleum oils, or harmful chemicals. Can be diluted with water. Dries to a firm, tacky film that is not water-soluble. Compatible with copper and brass.
Conclusion
Corrosion can be a serious issue that, left unchecked, can cost millions of dollars in repairs and lost production. Industrial corrosion protection products can help to minimize the likelihood of corrosion occurring and protect your valuable assets. When selecting an industrial corrosion protection product, it is important to find a product that is safe for your employees and the environment and meets the necessary regulatory standards.
